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--- public:musings:landrover:refurb2017 [28/02/25 13:01 GMT] – removed - external edit (Unknown date) 127.0.0.1
+++ public:musings:landrover:refurb2017 [06/03/25 06:49 GMT] (current) – external edit 127.0.0.1
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+<-[[.:start]]
+===== Land Rover Refurb May 2017 =====
+===== Faults: =====
+  * Exhaust
+    * Middle section
+    * End section
+  * Front propshaft rear-most UJ
+  * Handbrake tension
+  * Rear o/s mud flap
+  * Door Hinge : passenger lower pin sheared
+  * Engine service : Oil & filter change
+  * Lubrication of locks etc.
+  * Wipers : both front wipers u/s. Motor running constantly.
+  * Passenger door lock and window regulator
+  * Sunroof seal
+  * Chassis etc. waxoyl / rust treatment
+  * Front bumper rust/ paint
+==== Parts Ordered: ====
+  * 18/5/17 :<del> Paddock : Exhast Middle & End sections and Filter Service Kit</del>
+  * 18/5/17 : <del>Shop4AutoParts : 2 x Heavy Duty Hardy Spicer UJs</del>
+  * 19/5/17 : <del>LRDirect : 2 x Wiper Wheel Box, Wiper cable rack, Door hinge captive nuts, Door hinge bolts Parts</del>
+==== Parts Arrived ====
+  * HD Propshaft UJs : 23/5/17
+  * Filter Service Kit : 25/5/17
+  * Wiper parts & Hinge nuts/bolts : 26/5/17
+    * wrong drive cable, wrong bolts
+    * wiper wheel boxes ok!
+  * Exhaust : 26/5/17
+===== Initial Work Plan =====
+  * <del>Oil and filter change</del>
+  * <del>Handbrake tension adjust</del>
+  * <del>Lubricate locks etc.</del>
+  * <del>Fit Exhaust - done 27/5/17</del>
+  * <del>Remove front propshaft</del>
+  * <del>remove UJs from previous front propshaft</del>
+  * <del>Install new Hardy Spicer UJs into front propshaft.</del>
+  * <del>Refit front propshaft</del>
+  * Remove failed UJs from remaining front and rear propshafts and leave good ones in place. These propshafts to be cleaned and stored for future refurb as emergency spares
+  * <del>Remove dash/facia and remove old wiper wheelboxes / drive rack cable.</del>
+  * <del>Fit new wiper wheelboxes and drive rack cable.</del>
+  * <del>Replace dash facia</del>
+  * <del>Replace rear o/s mudflap  or remove all mudflaps - front are already missing  </del>
+==== Tools and other items needed ====
+  * Circlip pliers
+  * Large G-cramp
+  * Hammer
+  * Engine Oil
+  * Coolant
+  * Waxoyl spray for bulkhead
+  * silicone sealant
+  * Goggles
+  * Penetrating Fluid & WD40 & 3-in-1
+  * Rust Treatment
+  * Primer / Paint for bulkhead @ Hinges
+  * Drills : 3/6/9mm
+  * Black (hammerite?) paint for bumper and rear x-member
+  * Nylon nut/bolts for front number plate
+  * double sided foam tape for rear number plate
+  * Jizer / Gunk for engine bay degreasing
+  * Oil can for lubricating locks, hinges etc etc
+===== Work complete 28/5/17 =====
+  * Exhaust (middle & rear) removed
+  * New middle & rear fitted. Front (downpipe) is still in good condition
+  * Front propshaft removed.
+  * Previously removed (spare) front propshaft stripped of old UJs and new HD UJs fitted.
+  * Front propshaft replaced
+  * Oil, oil filter, air filter, fuel filter changed (169,000 miles)
+  * Passenger door lock un-seized (door card removed) and opened
+  * Wiper motor, drive rack and wheel boxes removed.
+  * unsure if wiper motor crank is okay - replace just in case
+  * New wiper wheel boxes fitted.
+  * Handbrake adjusted
+  * Passenger door window regulator faulty. New one needed.
+  * steering u/js oiled & greased
+  * door mechanisms oiled & greased
+New drive rack DLE000010 is too short. Wrong type.
+==== Parts ordered 29/5/17 ====
+ Paddock
+  * Wiper motor crank gear
+  * Wiper drive cable RTC202
+  * Front washer jet
+  * Stainless steel bolt kit for front door hinges
+  * Window regulator LH
+  * Headlamps (wipac halogen)
+==== Parts ordered 1/6/17 ====
+LRDirect
+  * driver door checklink : genuine L/R
+  * driver door channel : genuine L/R
+==== Parts arrived ====
+  * Door bolt kit 5/6/17
+  * Window Regulator 5/6/17
+  * Washer jet 5/6/17
+  * Wiper crank arm 5/6/17
+  * Wiper drive cable 5/6/17
+  * Headlamps 5/6/17
+  * driver door checklink : genuine L/R 12/6/17
+  * driver door channel : genuine L/R 12/6/17
+===== Work completed 4/6/17 =====
+  * Door hinges removed from bulkhead and j-nuts retreived.
+  * Waxoyl sprayed into door pillars
+  * Check-link channels removed to give extra access to pillars for waxoyl. Drivers channel will be replaced with new.
+  * Bumper : red-oxide and hammerite black spray paint
+  * Mud flap brackets (x4) removed
+  * Rear door spare wheel carrier removed. Plates put back, holes need covering.
+  * Rear propshaft removed, greased and replaced
+  * Coolant topped up
+===== Work completed 6/6/17 =====
+  * Wiper drive cable installed
+  * Wiper motor crank insalled
+  * Wipers tested
+  * Washer jet installed
+  * Dash replaced
+  * Drivers door hinges replaced & door hung
+  * Passenger window regulator replaced
+  * Passenger door hinges replaced & door hung
+  * Body washed
+  * Underside washed
+  * Headlamps replaced
+==== Parts ordered 8/6/17 ====
+ SP 4x4
+  * Premium rear door
+  * Plain glass (fitted)
+  * front door sill seals x 2
+==== Parts ordered 24/6/17 ====
+Paddock
+  * Rear door lock sealing gasket
+  * Rear door lock circular seal
+  * Service filter kit
+  * Fan Belt (genuine LR)
+  * 2 x Window Waist strips
+  * Exhaust Strap ESR266
+===== Work still to complete =====
+  * Pressure wash
+  * Waxoyl underneath
+  * fit new crank arm to wiper motor
+  * fit new wiper drive cable
+  * refit wiper motor and test wiper operation
+  * fit new washer jet to front
+  * replace dash/trim etc.
+  * remove doors from hinges
+  * fit new window regulator to passenger door while on floor (easier?)
+  * remove door hinges from body and replace with new hinges & s/s bolts (copper grease bolts!)
+    * drill out heads if too tight/rusted. Can then remove captive nuts easily.
+  * spray waxoyl into bulkhead openings while hinges are off
+  * waxoyl door interiors (inc. rear)
+  * remove rear door lining and spare wheel carrier
+  * top up coolant
+  * fit new headlamps and attempt to align
+  * lubricate rear propshaft UJs
+  * fit new channel/checklink to driver's door
+  * wire brush bumper & paint black
+  * remove carpet in rear / bulkhead
+  * remove mudflap brackets
+  * fit new number plate for rear - take V5 to JBs
+  * refit front number plate to bumper
+  * degrease engine bay
+  * pressure wash engine bay
+  * Fit new rear door
+  * Fit front door sill seals (with pop rivets)
+  * Fit window waist strips
+  * Fit ESR266 bracket
+  * Fit Rear Door lock seals
+  * Fan belt slipping
+  * Seal sunroof
+===== Future work (Updated Oct 2019) =====
+  * Driver's footwell corrosion!   new footwell Dec 2018
+  * Exhaust downpipe bracket : ESR266. Broken bracket removed 18/6/17 to stop annoying rattles.
+  * Fit new LED lamps in dashboard Sept/Oct 2019
+  * Check handbrake for shoes binding - judder
+  * New rear door? Lock mouting plate very badly corroded, and spare wheel mount holes need covering. - ordered 8/6/17
+  * source heated rear window switch (YUF101500) and fit
+  * Drivers window seals - waist strip ordered 24/6/17
+  * Fit new towbar  Not doing
+  * Headlight alignment Sept/Oct 2019
+  * Driver door - rattle/vibration and refit card : fixings == MXC1800 and MWC3136 or DA1411 (old card @ LRT?) : leave without cards on both doors for ease of lubrication
+  * Source new L/H front brake caliper RTC5573G (genuine AP @ Paddock £139) & replace both brake calipers O/S - Aug 2017 N/S - Dec 2018
+  * Replace antenna mount for HF antenna 22/5/17
+  * fit IC-M710
+  * Fit CG3000 ATU and move antenna mount to side for whip
+  * Spare wheel carrier?  Not Doing
+  * Remove transfers on doors/body prior to   Sept/Oct 2019
+  * Paint body with NATO Green military synthetic satin finish paint
+  * Fit FM1100 for 4m & antenna   Not Doing
+RUNNING LOG OF REFURB COMPLETED AUG 2017
+Outstanding Items transferred to new [[public:musings:landrover:repairs_and_mods]]
+Page created Sun May 22 14:47:03 2022 by John Pumford-Green
+Page last updated: ~~LASTMOD~~
+==== tags ====
+{{tag>landie}}