<-[[.:start]] ===== Land Rover Refurb May 2017 ===== ===== Faults: ===== * Exhaust * Middle section * End section * Front propshaft rear-most UJ * Handbrake tension * Rear o/s mud flap * Door Hinge : passenger lower pin sheared * Engine service : Oil & filter change * Lubrication of locks etc. * Wipers : both front wipers u/s. Motor running constantly. * Passenger door lock and window regulator * Sunroof seal * Chassis etc. waxoyl / rust treatment * Front bumper rust/ paint ==== Parts Ordered: ==== * 18/5/17 : Paddock : Exhast Middle & End sections and Filter Service Kit * 18/5/17 : Shop4AutoParts : 2 x Heavy Duty Hardy Spicer UJs * 19/5/17 : LRDirect : 2 x Wiper Wheel Box, Wiper cable rack, Door hinge captive nuts, Door hinge bolts Parts ==== Parts Arrived ==== * HD Propshaft UJs : 23/5/17 * Filter Service Kit : 25/5/17 * Wiper parts & Hinge nuts/bolts : 26/5/17 * wrong drive cable, wrong bolts * wiper wheel boxes ok! * Exhaust : 26/5/17 ===== Initial Work Plan ===== * Oil and filter change * Handbrake tension adjust * Lubricate locks etc. * Fit Exhaust - done 27/5/17 * Remove front propshaft * remove UJs from previous front propshaft * Install new Hardy Spicer UJs into front propshaft. * Refit front propshaft * Remove failed UJs from remaining front and rear propshafts and leave good ones in place. These propshafts to be cleaned and stored for future refurb as emergency spares * Remove dash/facia and remove old wiper wheelboxes / drive rack cable. * Fit new wiper wheelboxes and drive rack cable. * Replace dash facia * Replace rear o/s mudflap or remove all mudflaps - front are already missing ==== Tools and other items needed ==== * Circlip pliers * Large G-cramp * Hammer * Engine Oil * Coolant * Waxoyl spray for bulkhead * silicone sealant * Goggles * Penetrating Fluid & WD40 & 3-in-1 * Rust Treatment * Primer / Paint for bulkhead @ Hinges * Drills : 3/6/9mm * Black (hammerite?) paint for bumper and rear x-member * Nylon nut/bolts for front number plate * double sided foam tape for rear number plate * Jizer / Gunk for engine bay degreasing * Oil can for lubricating locks, hinges etc etc ===== Work complete 28/5/17 ===== * Exhaust (middle & rear) removed * New middle & rear fitted. Front (downpipe) is still in good condition * Front propshaft removed. * Previously removed (spare) front propshaft stripped of old UJs and new HD UJs fitted. * Front propshaft replaced * Oil, oil filter, air filter, fuel filter changed (169,000 miles) * Passenger door lock un-seized (door card removed) and opened * Wiper motor, drive rack and wheel boxes removed. * unsure if wiper motor crank is okay - replace just in case * New wiper wheel boxes fitted. * Handbrake adjusted * Passenger door window regulator faulty. New one needed. * steering u/js oiled & greased * door mechanisms oiled & greased New drive rack DLE000010 is too short. Wrong type. ==== Parts ordered 29/5/17 ==== Paddock * Wiper motor crank gear * Wiper drive cable RTC202 * Front washer jet * Stainless steel bolt kit for front door hinges * Window regulator LH * Headlamps (wipac halogen) ==== Parts ordered 1/6/17 ==== LRDirect * driver door checklink : genuine L/R * driver door channel : genuine L/R ==== Parts arrived ==== * Door bolt kit 5/6/17 * Window Regulator 5/6/17 * Washer jet 5/6/17 * Wiper crank arm 5/6/17 * Wiper drive cable 5/6/17 * Headlamps 5/6/17 * driver door checklink : genuine L/R 12/6/17 * driver door channel : genuine L/R 12/6/17 ===== Work completed 4/6/17 ===== * Door hinges removed from bulkhead and j-nuts retreived. * Waxoyl sprayed into door pillars * Check-link channels removed to give extra access to pillars for waxoyl. Drivers channel will be replaced with new. * Bumper : red-oxide and hammerite black spray paint * Mud flap brackets (x4) removed * Rear door spare wheel carrier removed. Plates put back, holes need covering. * Rear propshaft removed, greased and replaced * Coolant topped up ===== Work completed 6/6/17 ===== * Wiper drive cable installed * Wiper motor crank insalled * Wipers tested * Washer jet installed * Dash replaced * Drivers door hinges replaced & door hung * Passenger window regulator replaced * Passenger door hinges replaced & door hung * Body washed * Underside washed * Headlamps replaced ==== Parts ordered 8/6/17 ==== SP 4x4 * Premium rear door * Plain glass (fitted) * front door sill seals x 2 ==== Parts ordered 24/6/17 ==== Paddock * Rear door lock sealing gasket * Rear door lock circular seal * Service filter kit * Fan Belt (genuine LR) * 2 x Window Waist strips * Exhaust Strap ESR266 ===== Work still to complete ===== * Pressure wash * Waxoyl underneath * fit new crank arm to wiper motor * fit new wiper drive cable * refit wiper motor and test wiper operation * fit new washer jet to front * replace dash/trim etc. * remove doors from hinges * fit new window regulator to passenger door while on floor (easier?) * remove door hinges from body and replace with new hinges & s/s bolts (copper grease bolts!) * drill out heads if too tight/rusted. Can then remove captive nuts easily. * spray waxoyl into bulkhead openings while hinges are off * waxoyl door interiors (inc. rear) * remove rear door lining and spare wheel carrier * top up coolant * fit new headlamps and attempt to align * lubricate rear propshaft UJs * fit new channel/checklink to driver's door * wire brush bumper & paint black * remove carpet in rear / bulkhead * remove mudflap brackets * fit new number plate for rear - take V5 to JBs * refit front number plate to bumper * degrease engine bay * pressure wash engine bay * Fit new rear door * Fit front door sill seals (with pop rivets) * Fit window waist strips * Fit ESR266 bracket * Fit Rear Door lock seals * Fan belt slipping * Seal sunroof ===== Future work (Updated Oct 2019) ===== * Driver's footwell corrosion! new footwell Dec 2018 * Exhaust downpipe bracket : ESR266. Broken bracket removed 18/6/17 to stop annoying rattles. * Fit new LED lamps in dashboard Sept/Oct 2019 * Check handbrake for shoes binding - judder * New rear door? Lock mouting plate very badly corroded, and spare wheel mount holes need covering. - ordered 8/6/17 * source heated rear window switch (YUF101500) and fit * Drivers window seals - waist strip ordered 24/6/17 * Fit new towbar Not doing * Headlight alignment Sept/Oct 2019 * Driver door - rattle/vibration and refit card : fixings == MXC1800 and MWC3136 or DA1411 (old card @ LRT?) : leave without cards on both doors for ease of lubrication * Source new L/H front brake caliper RTC5573G (genuine AP @ Paddock £139) & replace both brake calipers O/S - Aug 2017 N/S - Dec 2018 * Replace antenna mount for HF antenna 22/5/17 * fit IC-M710 * Fit CG3000 ATU and move antenna mount to side for whip * Spare wheel carrier? Not Doing * Remove transfers on doors/body prior to Sept/Oct 2019 * Paint body with NATO Green military synthetic satin finish paint * Fit FM1100 for 4m & antenna Not Doing RUNNING LOG OF REFURB COMPLETED AUG 2017 Outstanding Items transferred to new [[public:musings:landrover:repairs_and_mods]] Page created Sun May 22 14:47:03 2022 by John Pumford-Green Page last updated: ~~LASTMOD~~ ==== tags ==== {{tag>landie}}