public:landrover:refurb2017
Table of Contents
Land Rover Refurb May 2017
Faults:
- Exhaust
- Middle section
- End section
- Front propshaft rear-most UJ
- Handbrake tension
- Rear o/s mud flap
- Door Hinge : passenger lower pin sheared
- Engine service : Oil & filter change
- Lubrication of locks etc.
- Wipers : both front wipers u/s. Motor running constantly.
- Passenger door lock and window regulator
- Sunroof seal
- Chassis etc. waxoyl / rust treatment
- Front bumper rust/ paint
Parts Ordered:
- 18/5/17 :
Paddock : Exhast Middle & End sections and Filter Service Kit - 18/5/17 :
Shop4AutoParts : 2 x Heavy Duty Hardy Spicer UJs - 19/5/17 :
LRDirect : 2 x Wiper Wheel Box, Wiper cable rack, Door hinge captive nuts, Door hinge bolts Parts
Parts Arrived
- HD Propshaft UJs : 23/5/17
- Filter Service Kit : 25/5/17
- Wiper parts & Hinge nuts/bolts : 26/5/17
- wrong drive cable, wrong bolts
- wiper wheel boxes ok!
- Exhaust : 26/5/17
Initial Work Plan
Oil and filter changeHandbrake tension adjustLubricate locks etc.Fit Exhaust - done 27/5/17Remove front propshaftremove UJs from previous front propshaftInstall new Hardy Spicer UJs into front propshaft.Refit front propshaft- Remove failed UJs from remaining front and rear propshafts and leave good ones in place. These propshafts to be cleaned and stored for future refurb as emergency spares
Remove dash/facia and remove old wiper wheelboxes / drive rack cable.Fit new wiper wheelboxes and drive rack cable.Replace dash faciaReplace rear o/s mudflap or remove all mudflaps - front are already missing
Tools and other items needed
- Circlip pliers
- Large G-cramp
- Hammer
- Engine Oil
- Coolant
- Waxoyl spray for bulkhead
- silicone sealant
- Goggles
- Penetrating Fluid & WD40 & 3-in-1
- Rust Treatment
- Primer / Paint for bulkhead @ Hinges
- Drills : 3/6/9mm
- Black (hammerite?) paint for bumper and rear x-member
- Nylon nut/bolts for front number plate
- double sided foam tape for rear number plate
- Jizer / Gunk for engine bay degreasing
- Oil can for lubricating locks, hinges etc etc
Work complete 28/5/17
- Exhaust (middle & rear) removed
- New middle & rear fitted. Front (downpipe) is still in good condition
- Front propshaft removed.
- Previously removed (spare) front propshaft stripped of old UJs and new HD UJs fitted.
- Front propshaft replaced
- Oil, oil filter, air filter, fuel filter changed (169,000 miles)
- Passenger door lock un-seized (door card removed) and opened
- Wiper motor, drive rack and wheel boxes removed.
- unsure if wiper motor crank is okay - replace just in case
- New wiper wheel boxes fitted.
- Handbrake adjusted
- Passenger door window regulator faulty. New one needed.
- steering u/js oiled & greased
- door mechanisms oiled & greased
New drive rack DLE000010 is too short. Wrong type.
Parts ordered 29/5/17
Paddock
- Wiper motor crank gear
- Wiper drive cable RTC202
- Front washer jet
- Stainless steel bolt kit for front door hinges
- Window regulator LH
- Headlamps (wipac halogen)
Parts ordered 1/6/17
LRDirect
- driver door checklink : genuine L/R
- driver door channel : genuine L/R
Parts arrived
- Door bolt kit 5/6/17
- Window Regulator 5/6/17
- Washer jet 5/6/17
- Wiper crank arm 5/6/17
- Wiper drive cable 5/6/17
- Headlamps 5/6/17
- driver door checklink : genuine L/R 12/6/17
- driver door channel : genuine L/R 12/6/17
Work completed 4/6/17
- Door hinges removed from bulkhead and j-nuts retreived.
- Waxoyl sprayed into door pillars
- Check-link channels removed to give extra access to pillars for waxoyl. Drivers channel will be replaced with new.
- Bumper : red-oxide and hammerite black spray paint
- Mud flap brackets (x4) removed
- Rear door spare wheel carrier removed. Plates put back, holes need covering.
- Rear propshaft removed, greased and replaced
- Coolant topped up
Work completed 6/6/17
- Wiper drive cable installed
- Wiper motor crank insalled
- Wipers tested
- Washer jet installed
- Dash replaced
- Drivers door hinges replaced & door hung
- Passenger window regulator replaced
- Passenger door hinges replaced & door hung
- Body washed
- Underside washed
- Headlamps replaced
Parts ordered 8/6/17
SP 4×4
- Premium rear door
- Plain glass (fitted)
- front door sill seals x 2
Parts ordered 24/6/17
Paddock
- Rear door lock sealing gasket
- Rear door lock circular seal
- Service filter kit
- Fan Belt (genuine LR)
- 2 x Window Waist strips
- Exhaust Strap ESR266
Work still to complete
- Pressure wash
- Waxoyl underneath
- fit new crank arm to wiper motor
- fit new wiper drive cable
- refit wiper motor and test wiper operation
- fit new washer jet to front
- replace dash/trim etc.
- remove doors from hinges
- fit new window regulator to passenger door while on floor (easier?)
- remove door hinges from body and replace with new hinges & s/s bolts (copper grease bolts!)
- drill out heads if too tight/rusted. Can then remove captive nuts easily.
- spray waxoyl into bulkhead openings while hinges are off
- waxoyl door interiors (inc. rear)
- remove rear door lining and spare wheel carrier
- top up coolant
- fit new headlamps and attempt to align
- lubricate rear propshaft UJs
- fit new channel/checklink to driver's door
- wire brush bumper & paint black
- remove carpet in rear / bulkhead
- remove mudflap brackets
- fit new number plate for rear - take V5 to JBs
- refit front number plate to bumper
- degrease engine bay
- pressure wash engine bay
- Fit new rear door
- Fit front door sill seals (with pop rivets)
- Fit window waist strips
- Fit ESR266 bracket
- Fit Rear Door lock seals
- Fan belt slipping
- Seal sunroof
Future work (Updated Oct 2019)
- Driver's footwell corrosion! new footwell Dec 2018
- Exhaust downpipe bracket : ESR266. Broken bracket removed 18/6/17 to stop annoying rattles.
- Fit new LED lamps in dashboard Sept/Oct 2019
- Check handbrake for shoes binding - judder
- New rear door? Lock mouting plate very badly corroded, and spare wheel mount holes need covering. - ordered 8/6/17
- source heated rear window switch (YUF101500) and fit
- Drivers window seals - waist strip ordered 24/6/17
- Fit new towbar Not doing
- Headlight alignment Sept/Oct 2019
- Driver door - rattle/vibration and refit card : fixings == MXC1800 and MWC3136 or DA1411 (old card @ LRT?) : leave without cards on both doors for ease of lubrication
- Source new L/H front brake caliper RTC5573G (genuine AP @ Paddock £139) & replace both brake calipers O/S - Aug 2017 N/S - Dec 2018
- Replace antenna mount for HF antenna 22/5/17
- fit IC-M710
- Fit CG3000 ATU and move antenna mount to side for whip
- Spare wheel carrier? Not Doing
- Remove transfers on doors/body prior to Sept/Oct 2019
- Paint body with NATO Green military synthetic satin finish paint
- Fit FM1100 for 4m & antenna Not Doing
RUNNING LOG OF REFURB COMPLETED AUG 2017 Outstanding Items transferred to new Land Rover Repairs And Mods
Page created Sun May 22 14:47:03 2022 by John Pumford-Green
Page last updated: 02/07/22 23:30 BST
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public/landrover/refurb2017.txt · Last modified: 02/07/22 23:30 BST by john