• Exhaust
  • Middle section
  • End section
• Front propshaft rear-most UJ
• Handbrake tension
• Rear o/s mud flap
• Door Hinge : passenger lower pin sheared
• Engine service : Oil & filter change
• Lubrication of locks etc.
• Wipers : both front wipers u/s. Motor running constantly.
• Passenger door lock and window regulator
• Sunroof seal
• Chassis etc. waxoyl / rust treatment
• Front bumper rust/ paint

• 18/5/17 : Paddock : Exhast Middle & End sections and Filter Service Kit
• 18/5/17 : Shop4AutoParts : 2 x Heavy Duty Hardy Spicer UJs
• 19/5/17 : LRDirect : 2 x Wiper Wheel Box, Wiper cable rack, Door hinge captive nuts, Door hinge bolts Parts

• HD Propshaft UJs : 23/5/17
• Filter Service Kit : 25/5/17
• Wiper parts & Hinge nuts/bolts : 26/5/17
  • wrong drive cable, wrong bolts
  • wiper wheel boxes ok!
• Exhaust : 26/5/17

• Oil and filter change
• Handbrake tension adjust
• Lubricate locks etc.
• Fit Exhaust - done 27/5/17
• Remove front propshaft
• remove UJs from previous front propshaft
• Install new Hardy Spicer UJs into front propshaft.
• Refit front propshaft
• Remove failed UJs from remaining front and rear propshafts and leave good ones in place. These propshafts to be cleaned and stored for future refurb as emergency spares
• Remove dash/facia and remove old wiper wheelboxes / drive rack cable.
• Fit new wiper wheelboxes and drive rack cable.
• Replace dash facia
• Replace rear o/s mudflap or remove all mudflaps - front are already missing

• Circlip pliers
• Large G-cramp
• Hammer
• Engine Oil
• Coolant
• Waxoyl spray for bulkhead
• silicone sealant
• Goggles
• Penetrating Fluid & WD40 & 3-in-1
• Rust Treatment
• Primer / Paint for bulkhead @ Hinges
• Drills : 3/6/9mm
• Black (hammerite?) paint for bumper and rear x-member
• Nylon nut/bolts for front number plate
• double sided foam tape for rear number plate
• Jizer / Gunk for engine bay degreasing
• Oil can for lubricating locks, hinges etc etc

• Exhaust (middle & rear) removed
• New middle & rear fitted. Front (downpipe) is still in good condition
• Front propshaft removed.
• Previously removed (spare) front propshaft stripped of old UJs and new HD UJs fitted.
• Front propshaft replaced
• Oil, oil filter, air filter, fuel filter changed (169,000 miles)
• Passenger door lock un-seized (door card removed) and opened
• Wiper motor, drive rack and wheel boxes removed.
• unsure if wiper motor crank is okay - replace just in case
• New wiper wheel boxes fitted.
• Handbrake adjusted
• Passenger door window regulator faulty. New one needed.
• steering u/js oiled & greased
• door mechanisms oiled & greased

New drive rack DLE000010 is too short. Wrong type.

Paddock

• Wiper motor crank gear
• Wiper drive cable RTC202
• Front washer jet
• Stainless steel bolt kit for front door hinges
• Window regulator LH
• Headlamps (wipac halogen)

LRDirect

• driver door checklink : genuine L/R
• driver door channel : genuine L/R

• Door bolt kit 5/6/17
• Window Regulator 5/6/17
• Washer jet 5/6/17
• Wiper crank arm 5/6/17
• Wiper drive cable 5/6/17
• Headlamps 5/6/17
• driver door checklink : genuine L/R 12/6/17
• driver door channel : genuine L/R 12/6/17

• Door hinges removed from bulkhead and j-nuts retreived.
• Waxoyl sprayed into door pillars
• Check-link channels removed to give extra access to pillars for waxoyl. Drivers channel will be replaced with new.
• Bumper : red-oxide and hammerite black spray paint
• Mud flap brackets (x4) removed
• Rear door spare wheel carrier removed. Plates put back, holes need covering.
• Rear propshaft removed, greased and replaced
• Coolant topped up

• Wiper drive cable installed
• Wiper motor crank insalled
• Wipers tested
• Washer jet installed
• Dash replaced
• Drivers door hinges replaced & door hung
• Passenger window regulator replaced
• Passenger door hinges replaced & door hung
• Body washed
• Underside washed
• Headlamps replaced

SP 4×4

• Premium rear door
• Plain glass (fitted)
• front door sill seals x 2

Paddock

• Rear door lock sealing gasket
• Rear door lock circular seal
• Service filter kit
• Fan Belt (genuine LR)
• 2 x Window Waist strips
• Exhaust Strap ESR266

• Pressure wash
• Waxoyl underneath
• fit new crank arm to wiper motor
• fit new wiper drive cable
• refit wiper motor and test wiper operation
• fit new washer jet to front
• replace dash/trim etc.
• remove doors from hinges
• fit new window regulator to passenger door while on floor (easier?)
• remove door hinges from body and replace with new hinges & s/s bolts (copper grease bolts!)
  • drill out heads if too tight/rusted. Can then remove captive nuts easily.
• spray waxoyl into bulkhead openings while hinges are off
• waxoyl door interiors (inc. rear)
• remove rear door lining and spare wheel carrier
• top up coolant
• fit new headlamps and attempt to align
• lubricate rear propshaft UJs
• fit new channel/checklink to driver's door
• wire brush bumper & paint black
• remove carpet in rear / bulkhead
• remove mudflap brackets
• fit new number plate for rear - take V5 to JBs
• refit front number plate to bumper
• degrease engine bay
• pressure wash engine bay
• Fit new rear door
• Fit front door sill seals (with pop rivets)
• Fit window waist strips
• Fit ESR266 bracket
• Fit Rear Door lock seals
• Fan belt slipping
• Seal sunroof

• Driver's footwell corrosion! new footwell Dec 2018

• Exhaust downpipe bracket : ESR266. Broken bracket removed 18/6/17 to stop annoying rattles.
• Fit new LED lamps in dashboard Sept/Oct 2019

• Check handbrake for shoes binding - judder
• New rear door? Lock mouting plate very badly corroded, and spare wheel mount holes need covering. - ordered 8/6/17

• source heated rear window switch (YUF101500) and fit
• Drivers window seals - waist strip ordered 24/6/17

• Fit new towbar Not doing
• Headlight alignment Sept/Oct 2019
• Driver door - rattle/vibration and refit card : fixings == MXC1800 and MWC3136 or DA1411 (old card @ LRT?) : leave without cards on both doors for ease of lubrication
• Source new L/H front brake caliper RTC5573G (genuine AP @ Paddock £139) & replace both brake calipers O/S - Aug 2017 N/S - Dec 2018
• Replace antenna mount for HF antenna 22/5/17
• fit IC-M710
• Fit CG3000 ATU and move antenna mount to side for whip
• Spare wheel carrier? Not Doing
• Remove transfers on doors/body prior to Sept/Oct 2019
• Paint body with NATO Green military synthetic satin finish paint
• Fit FM1100 for 4m & antenna Not Doing

RUNNING LOG OF REFURB COMPLETED AUG 2017 Outstanding Items transferred to new Land Rover Repairs And Mods

Page created Sun May 22 14:47:03 2022 by John Pumford-Green

Page last updated: 02/07/22 23:30 BST